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1. Mark up a piece of masking tape as shown in Figure 1. |
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2. Cut across top of can as close to the turned rim as possible and cut off base 40mm below rim. |
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3. Apply masking tape to bottom edge of can. |
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4. On opposite sides of can, cut along lines to make two tabs 20mm long. |
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5. Bend out the tabs. |
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6. Cut a further 10mm from base of can. |
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7. Cut along the remaining lines in V shapes to leave 20 tapered tabs 10mm long. |
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8. Fold the tapered tabs up inside the can. This will help the adapter grip the burner cone. |
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9. Form each parallel tab into a tube, around a 20mm piece of approx. 2.5mm copper wire, then bend each tab up parallel to the side of the can. |
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10. Fit the brass insert from a piece of 3 amp terminal block over each tube, and tighten one of the screws onto the tube. |
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11. Carefully dismantle an Aladdin mantle by putting a small screwdriver under each end of the mantle frame wire and levering upwards until the crimp on the wire loosens. Take care not to poke a hole in the mantle. |
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12. Slide the mantle frame into the end of each brass terminal, position the mantle with the skirt just touching the top of the can, and tighten each screw. |
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This is based on a design by John Whitehead in the Lamp Guild Q & A archives, but bending up the tabs from the can material saves having to braze on extra side pieces. |
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2. Cut off top and base |
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3. Cut out 2 tabs 20mm x 7.5mm, then cut another 10mm from base |
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Mantle Adapters |
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4. Cut out remaining 20 10mm tabs |
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5. Form 20mm tabs around copper wire and bend 10mm tabs up inside the can |
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6. Fit terminals |
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8. Fit mantle frame and bag to adapter |
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7. Take mantle frame and bag from base |
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1. Masking tape template |







