The design of layouts for Living Quarters for FPSO vessels is best
based on the well tried and tested layouts which have been developed in
the UK for fixed and floating oil & gas production offshore
platforms, over a period in excess of a quarter of a century. The
traditional marine layouts for the crew quarters of a tanker, for
instance, do not completely suit the requirements for everyday
operations of a working oil and gas platform. Arguably, the layout of
the public areas of a cruise ship, or even a North Sea ferry, are closer
in concept (and standard of finish) to the quarters needed for an FPSO.
Naturally enough, there are some differences between fixed platforms
and FPSO which need to be incorporated in the layouts. A simple example
of this is the stem to stern orientation of bunks and stairs. This is
required for the health and safety of the users, particularly in stormy
waters. Whilst some FPSO are sited in placid waters and are passively
moored, it is still sensible to maintain this orientation, given that
the weather conditions during the delivery sea voyage from fabrication
yards are part of the equation.
Currently, there are grey areas for the designer of living quarters
layouts, due to the lack of unified codes and regulations which are
specifically for FPSO. Admittedly, the various configurations of FPSO
also contribute to the 'greyness' to an extent. FPSO can be a passively
moored hulks with no motive power; a vessel with limited motive power,
to keep it on station; or a ship with full motive power.
The latter must be designed to meet all rules and regulations for
ships, and the regulations are generally less subject to local
variations. However, the first two configurations tend to generate
differences of opinion over the classification and, consequently, over
the selection of applicable regulations and codes, In all such cases,
the situation can become further confused, when consensus can not be
reached on the interpretation of the rules, between international,
national and local regulators. To compound matters, it is often the case
that the appointment of the certifying or classification authority, not
to mention the flag state, is not decided until the design is well
developed.
An aspect of living quarters over which the designer has no control,
but which has a big impact on capital expenditure, is the size of the
complement. Usually the permanent complement is readily determined, but
the amount of accommodation needed for hook-up, commissioning and
maintenance personnel is often forecast incorrectly. This subsequently
leads to the need for offshore modifications, or flotel leasing.
Ironically, such costs are probably far in excess of that of providing
spare space in the initial design.
One reason for this apparent inaccuracy in forecasting personnel
requirements appears to reside in the layered budgetting methods for
offshore projects, where the various stages of a project have separate
budgets. At the design and engineering phases (and presumably all other
phases?), there is typically a cost review, for which read
‘cost-cutting’ exercise.
Whilst this may be prudent, one of the potential outcomes is that the
purchase of equipment tends to be based predominantly on the lowest 'fit
for purpose' bids. However, the cheapest equipment is not necessarily
the most hardwearing, with the consequence that maintenance periods are
more frequent. Therein, perhaps, lies the need for the additional
personnel when the FPSO is up and running?
Personally speaking, I believe that a more holistic approach to
budgetting would improve matters and also that the designers should
follow a project through to First Oil. This might just create
continuity, consistency in quality - and accountability. Do I hear the
frantic flap of porcine wings?