Having now passed the 5000 mile mark in the
Mojo, I'm increasingly aware that quite a few drivers of other cars do
tend to tailgate in traffic (I guess because the drivers feels they can
see 'over' you in a 'little kit car'). I'm also aware that the hydraulic
brake light switch isn't quite as sensitive as it could be. In an attempt
to reduce the chances of being rear-ended, I decided on two relatively
easy upgrades:
1- Fit a high level brake light. Jon, who has been unfortunate enough
to suffer 2 recent rear end shunts in his Caterham, got me thinking about
this. His most recent repair has included having a high level brake light
fitted. Having also seen various other kits with these fitted, I decided
to do likewise.
2- Fit a microswitch to detect movement of the brake pedal. This is the
method used on pretty much every production car. So, I bought a
microswitch for £1.19 from Maplin, with a plan to run it in parallel with
the existing hydraulic switch to give an element of fail-safe.
High Level LED Brake Light
The only real option is to mount to the roll bar on the Mojo, as the
rear bodywork does not have any flat surfaces. A quick search on the
Westfield boardroom found a few pictures of some installations. Some used
zip ties, and some were bolted to tapped holes in the roll bar. I was
initially unsure about drilling the bar, but decided that a couple of 4mm
holes were not going to make much difference in all reality, plus I didn't
like the 'unfinished' look from using zip ties. I then called in to my
local trade motor factors and picked up a 'Street Wize JS196 36 LED' brake
light for under a tenner.
The 2 mounting legs initially had a fairly large flat plate designed to
sit against the rear window in a 'normal' car. I trimmed these down as
much as possible, and then used some wet and dry paper wrapped around a
tube to form a curved profile on the 'feet' so that they would fit snugly
up against the roll bar. I then carefully measured the mounting points,
checked, double checked, and then centre punched, drilled and tapped the 2
holes.
To minimise the wiring, I considered earthing the light directly onto
one of the mounting bolts for the LED, but decided that this could look
messy. So, I ran both the live and earth wires along the underside of the
roll bar and down to the nearside of the engine compartment. I covered the
wire with black insulating tape to disguise it as best as possible. I
conveniently had a spare earthing point on the chassis, and wired the live
feed in to the multiplug in the wiring feeding the rear lights.
I'm really pleased with the end result. Let's hope it encourages the
tailgaters to hang back a little...
Update: After a few weeks, the
plastic mounts sheared through, so a fabricated a couple of replacements
from T-profile aluminium strip:
Brake Pedal Microswitch
...hasn't been fitted yet!