Fuel cells.

 

Introduction.

The search for free energy has become very much like alchemy ... with a language of it's own ... if you don't know what to call something .... no problem, just make up a name !. Thus Mr. Meyers electrolyser became known as a 'fuel cell' and dissociation as 'catastrophic dielectric failure'.  Unfortunately the term 'fuel cell' already belonged to a device that converted Hydrogen and Oxygen into electrical power !.  

 

Fuel cells general.

As rod Stewart was once reported as saying .... "Picture worth a thousand words ,,, innit ?".  I will go along with that, so let us first look at a video ......

http://www.youtube.com/watch?v=oy8dzOB-Ykg

Fuel cells have been around since the early half of the 19th century and progress since then has mainly relied on the appearance of new materials and processes, such as the deposition of platinum on membrane by Niedrach, It was his fuel cell that was used on the Gemini project. It was not until 1950 that the British scientist Francis Bacon demonstrated a 5 kW stationary fuel cell. Pratt and Whitney licensed Bacon's U.S. patents for use in the U.S. space program to supply electricity and drinking water (hydrogen and oxygen being readily available from the spacecraft tanks).

 

Proton Exchange membrane.

Nafion, manufactured by Du Pont is the most common proton exchange membrane used in fuel cells at the moment. Other membrane are manufactured by 3M and  Toyota.  Nafion casts about 400 Euro's per square meter, but the ITM membrane manufactured by Ballard Power Systems is much cheaper at 4 Euro's per square meter. More data is available on Wikipedia. 

A lot of development work is being carried out on other membranes and ceramics. One thing that the  video did not say was when the hydrogen and oxygen recombines into water on the right hand side of the cell ... heat is produced. Some cell types can reach cell temperatures of up to 800 degrees C.  At first glance this may seem a problem, but in low powered Micro-cars it can partly solve the problem of heating the vehicle during the winter !. Recombination is only possible due to the presence of the right hand platinum catalyst coating. 

 

Fuels. 

In order to work, fuel cells need both a fuel and oxygen source.  The oxygen can be pure oxygen  or compressed air can be used with about a 10% lower conversion efficiency.  Many types of fuel can be used in a fuel cell providing the correct electrolyte  is used with it. Some typical fuels and  relevant electrolytes can be seen in the following table.

 

Fuel Cell Name Electrolyte Qualified Power (W) Working Temperature (°C) Electrical efficiency Status Cost per Watt
Metal hydride fuel cell Aqueous alkaline solution (e.g.potassium hydroxide) ? above -20
(50% Ppeak @ 0°C)
? Commercial/Research
Electro-galvanic fuel cell Aqueous alkaline solution (e.g., potassium hydroxide) ? under 40 ? Commercial/Research
Direct formic acid fuel cell (DFAFC) Polymer membrane (ionomer) to 50 W under 40 ? Commercial/Research
Zinc-air battery Aqueous alkaline solution (e.g., potassium hydroxide) ? under 40 ? Mass production
Microbial fuel cell Polymer membrane or humic acid ? under 40 ? Research
Upflow microbial fuel cell (UMFC) ? under 40 ? Research
Reversible fuel cell Polymer membrane (ionomer) ? under 50 ? Commercial/Research
Direct borohydride fuel cell Aqueous alkaline solution (e.g., sodium hydroxide) ? 70 ? Commercial
Alkaline fuel cell Aqueous alkaline solution (e.g., potassium hydroxide) 10 kW to 100 kW under 80 Cell: 60–70%
System: 62%
Commercial/Research
Direct methanol fuel cell Polymer membrane (ionomer) 100 kW to 1 MW 90–120 Cell: 20–30%
System: 10–20%
Commercial/Research
Reformed methanol fuel cell Polymer membrane (ionomer) 5 W to 100 kW (Reformer)250–300
(PBI)125–200
Cell: 50–60%
System: 25–40%
Commercial/Research
Direct-ethanol fuel cell Polymer membrane (ionomer) up to 140 mW/cmē above 25
? 90–120
? Research
Direct formic acid fuel cell Polymer membrane (ionomer) ? 25+ ? Research
Proton exchange membrane fuel cell Polymer membrane (ionomer) (e.g., Nafion or Polybenzimidazole fiber) 100 W to 500 kW (Nafion)50–120
(PBI)125–220
Cell: 50–70%
System: 30–50%
Commercial/Research
RFC - Redox Liquid electrolytes with redox shuttle & polymer membrane (Ionomer) 1 kW to 10 MW ? ? Research
Phosphoric acid fuel cell Molten phosphoric acid (H3PO4) up to 10 MW 150-200 Cell: 55%
System: 40%
Co-Gen: 90%
Commercial/Research $4-$4.50 per watt
Molten carbonate fuel cell Molten alkaline carbonate (e.g., sodium bicarbonate NaHCO3) 100 MW 600-650 Cell: 55%
System: 47%
Commercial/Research
Tubular solid oxide fuel cell (TSOFC) O2--conducting ceramic oxide (e.g., zirconium dioxide, ZrO2) up to 100 MW 850-1100 Cell: 60–65%
System: 55–60%
Commercial/Research
Protonic ceramic fuel cell H+-conducting ceramic oxide ? 700 ? Research
Direct carbon fuel cell Several different ? 700-850 Cell: 80%
System: 70%
Commercial/Research
Planar Solid oxide fuel cell O2--conducting ceramic oxide (e.g., zirconium dioxide, ZrO2 Lanthanum Nickel Oxide La2XO4,X= Ni,Co, Cu.) up to 100 MW 850-1100 Cell: 60–65%
System: 55–60%
Commercial/Research

Copyleft GNU Wikipedia

 

Hydrogen availability

A fuel cell the size of a 38 cm cube can deliver 50 kW (67 HP)  which pales into insignificance compared with the  size of the fuel tank required.  Current hydrogen powered cars have a typical range of bout 270 km. Fuel storage, coupled with long distances between available hydrogen refueling stations seem to doom any real progress until a hydrogen based structure is in place.  For example at this time there is only one hydrogen refueling station in the whole of UK and that is at Birmingham University.  

To get a hydrogen based system into place is going to require a huge investment ... at a time when people are arguing  about whether it is the best solution or not.  Without refueling stations there is no point in car manufacturers producing production hydrogen cars.  The only solution to this problem is that somehow, the car has to produce it's own hydrogen 'on demand'.  So basically we are looking for a system whereby, a hydrogen powered vehicle car be refueled anywhere .... without need for refueling stations, that do not at present exist.  One solution is not to produce hydrogen as a liquid of a gas .... but as a solid !.  OK lets have a look another  video .......

http://www.youtube.com/watch?v=tnv_ZXdd_II

Hydrogen in solid form is what industry is looking at right now, because in the absence of any other validated method of producing sufficient hydrogen ... there are not many other options.

 

D.I.Y alkaline fuel cell.

http://www.youtube.com/watch?v=-cQg0Ur9Cko