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Saab 9-5

Make: Saab
Model: 9-5 SE 2.0LPT
Year: 2000

I've owned this Saab since January 2004 and being a little disappointed with it's performance, upgraded it using the Saab Performance kit (ECU and red injectors). This takes the BHP from 150 to 192 and has improved mid to top end responsiveness but I've not noticed much change to the low end torque and I'm still not really happy with it.
I've also done a few cosmetic changes such as replacing the side indicators with smoked versions (since taking the photo above).
I feel that the standard suspension is a little soft and was thinking about upgrading this with a stiffer, lowered version, but I've just received the Saab service history and it's only just had the rear shocks changed so I can't really justify binning the old setup yet.

So here is a list of points that I think need attention:

07/02/2006:
OK.. the performance issue was starting to get on my nerves.
I decided to call Ed and Giles at Abbott Racing. Their view was that it sounded like something wasn't quite right and that they were sure they'd be able to help out.

01/06/2006:
The big day... my visit to Abbott Racing.
Ed welcomed me and suggested a cup of tea before we started... they're all a friendly bunch of people. We discussed my concerns about the performance and Ed suggested that he took my 9-5 out for a spin... he'd not gone more than a few yards before saying ... "Lack luster, to say the least!". That was it, a man that knew, agreed with my suspicions :-)
Considering that this car had already had the Saab 192bhp ECU and red injectors fitted, this was disappointing.
Ed suggested that we go out in his 9-5 so that I could compare the two cars.. what a difference.
Back at the workshop, the fun started as Ed and Mark, the technician, started checking out various components.
Items were changed in the following order and the car checked after each exchange:

At this stage Ed called Pete, their ECU guru, who suggested removing one of the pipes from the boost control valve... WOW.. that made one hell of a difference to the power delivery! It turns out that this pipe connects to the thottle body and should have a valve in it to stop backflow but that this proves that the valve is faulty. Ed checked with Saab and to replace this valve, you need to exchange the complete valve and pipe assembly.. £148.00 to you and me :-(
I elected to leave this disconnected until I can find a suitable replacement. It was disconnected from the trottle body end and the thottle body fitting sealed off.
So, we'd found the main problem but were still running with the Abbott ECU. This was swapped back for the orginal to see how this ECU would now cope... it didn't perform anywhere as well as the Abbott one so I took the plunge and had the Abbott unit re-fitted.
Now, as I've mentioned elsewhere on this site, the exhaust was starting to show signs of wear, so I also had to make a decision on whether to do something about that too. Ed explained the various options and after much deliberation and mentally noting how much of a knocking my credit card could take, I opted for a complete 3" stainless steel system including race CAT... yum yum.

To say that I drove home with a smile on my face would be an understatement.
Big THANKS to all at Abbott Racing.

27/06/2006
After the initial thrill of the much improved performance, I was still not 100% happy with the low end torque and that the engine still used to rev slightly when changing gear. Time for a tinker myself....
I decided to check the preload on the wastegate actuator as I knew that this had come disconnected at some stage early in my ownership and been re-fitted by the supplying garage.
I removed the actuator arm and held the wastegate closed. The preload was about 1mm (ie I had to pull on the actuator, about 1mm before it would fit back on the wastegate arm). From what I've read, this should be somewhere between 2 and 3mm but really it should be setup by applying about 0.4bar pressure as other things such as freeflow exhausts and air filters can effect this adjustment. I elected to just manually adjust the actuator arm to give me about 2-3mm preload and it's definately improved matters but still not 100%. There seems to be quite a bit of movement in the wastegate.. dunno if this is normal or not.

28/06/2006
I'm not having a good week!
I pulled away from a junction, change into second and seemed to loose power. Then the slightest touch on the thottle would send me kangarooing down the road. Dipped the clutch and the revs shot up, took my boot off the accelerator and the engine died... just as I hit the roadworks..... noooooooooo!
With nowhere to stop, I killed the engine and waited for the traffic to move.
Got through the roadworks and went to turn left, into a side road, braked.... err, no assisted brakes... arrrgghh, engine stalled... err, no assisted steering ... shhh***tt !!! Had to tell Josh, my son, in the back seat that he should never use that type of language!
Have I given you enough clues?.. engine reving at the slightest touch of the accelerator, engine stalls when you lift off the accelerator, no servo assisted brakes.
Luckily for me, I'd read about a similar problem on Saabscene, a year or so before and the grey matter had retained it!
The vacuum feed for the brake servo had parted company from the inlet manifold. I pushed this back on and was back on the road in two ticks. I just want spend a little time on it in the near future to see why it popped out and if there's a way to stop it happening again!

29/06/2006
6K service.
Engine flush, oil and filter change.
Checked the brake servo vacuum connection.. it looks fine now. I'll keep my beady eye on that!

What next then.. well, it's got to be suspension and it may mean a return visit to Abbot Racing for this too.
When I asked Ed how long it would take them to fit new dampers, springs and anti-roll bar, he said "About two hours". It's hardly worth me doing it myself!!!

03/11/2009
OK .. I'm getting really bad at updating this web page, but I have been keeping a 'Service History' .. check out this PDF

There are a number of very good forums and websites available.

Check these out:
http://www.saabscene.co.uk/
http://www.abbottracing.com/
http://www.elkparts.com/
http://www.partsforsaabs.co.uk/
http://www.carnetix.co.uk/