EAST
LANCASHIRE RAILWAY 2006
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Photos taken on the
18th December 2006 - Steam test day. (Moved
here 14/1/2007)
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While
the boiler steam test was in progress the side rods and valve gear were
cleaned and sprayed with Waxoil. A start was also made on cleaning the
driving wheels. The left and middle photos show the side rod (replaced
in the sequence below) after the cotters have been fitted and the rods
cleaned/sprayed.
The
right hand photo shows part of the steam test. Both safety valves are
wide open and the blower is hard on to generate a high steam output.
This test is to check that the safety valves can allow sufficient steam
to escape from the boiler to ensure the boiler pressure does not go
above the red line at 250 lbs/sq.in. The noise was incredible!
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Photos taken over
the weekends of 2-3/12/06 (1st row) and 9-10/12/06 (2nd/3rd/4th
row). (Moved
here 14/1/2007)
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The
sequence above shows reassembly of the fireman's side cylinder cover and
valve (from left to right)
1.
After the cylinder end cover has been cleaned, foliac manganese jointing
compound is applied to the cylinder end jointing faces.
2.
The cylinder end cover ready for final positioning on the studs.
3.
Tightening up the cylinder end cover nuts.
4.
Close up of a valve spindle bobbin with all rings fitted and P2 (ref: 25th November
photos) visible.
5.
Fireman's side valve spindle fitted.
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Over the weekend of
9-10 December the loco was moved out of the shed and several jobs were
addressed. One job tackled was to remove the side rods, clean the rod
oilways, replace the felt pads, inspect the bearing surfaces and replace
the rods.
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From top left to
bottom right:-
1. Fireman's side
trailing rod ready for refitting.
2. Close up of the
new felt oil pad.
3. Trailing driving
wheel pin liberally coated with oil.
4. Bearing on
intermediate trailing driving wheel rod coated with grease. Note that
the loco has to be moved forward to align the gap in the spokes with the
bearing, thus facilitating the insertion of the bearing pin. Note also
that the nut on the right hand side of the photo has not yet been fitted
with its' split pin.
5. Lifting the rod
into position. The left hand side of the rod is fitted onto it's pin and
then the right hand side is raised to line up for the pin.
6. Fitting the nut
to the pin. Note the alignment of the spokes.
7. Tightening the
nut to align the slot for the cotter pin.
8. Fireman's side
cylinder with pressure relief valve, drain cocks piping and footplating
fitted.
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On the Saturday 9th
December 41
washout plugs, 11 mudhole doors (complete with new seals) and three new
fusible plugs were fitted to the boiler. (New gauge glasses had been
fitted the previous week). The boiler was then filled, water treatment
added and a warming fire lit.
The graduable steam
brake assembly and the cylinder drain cock valve assembly were refitted.
Both piston rod oiling systems were removed, cleaned, inspected and
refitted. The front footplating items on both sides of the loco were
refitted and any nuts/bolts touched up with primer were required. Newly
certified Boiler pressure, Steam Chest pressure and Duplex Vacuum gauges
were fitted.
On the Sunday the
boiler was brought up to full working pressure and the safety valves
were adjusted. Later in the afternoon the loco was driven up and down
Baron Street yard to check everything out.
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Fitting the drivers
side valve spindle - 25th November 2006. (Moved
here 15/12/2006)
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The
photo on the left is labelled to show the various parts of the valve
chest.
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Left:-
The front valve bobbin with the six ring positions labelled. Ring number
6 has not yet been fitted. Note pins P1 and P3 which respectively
prevent rings 1 & 2 and 5 & 6 from rotating in their grooves.
Pin P2, associated with rings 3 & 4, is located on the other side of
the bobbin. Note also that the ring ends are jammed into their grooves
using paper, which will secure the rings as the valve spindle is
inserted into the valve chest. The paper will eventually rot and the
rings free up.
Right:-
Close up of Pin P1 showing the ends of rings 1 & 2 ground at an
angle and the sides of the rings ground to accommodate the pin. All hand
ground with astonishing accuracy.
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Left:-
Utilising a rope over the smoke deflector handrail to take the weight,
the valve spindle is carefully fed into the valve chest.
Right:-
Almost there.
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Left:-
Valve spindle in position.
Right:-
At the rear of the valve chest the spindle is pushed through the valve
spindle bearing gland, into the valve spindle crosshead, and the cotter
fitted temporarily. Note that the nearside part of the valve spindle
crosshead guide has been removed.
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Securing
the combination lever to prevent any unnecessary movement of the valve.
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23rd
November 2006 - Photos
moved here 27/11/2006.
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The
loco was drawn out of the shed on Wednesday 22nd November 2006 to undergo a boiler inspection. While
this was going on the fireman's side piston was cleaned and had new
piston rings fitted. This photo shows the connecting rod disconnected
from the crosshead and the crosshead pushed forward to bring the piston
head right out of the cylinder bore.
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Left:-
The piston head supported and the slipper groove being cleaned.
Right:-
Removing carbon from the piston.
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Left:-
Two piston rings with correctly ground ends ready for fitting.
Right:-
Slipper groove at the bottom of the piston. The holes for the two slipper
coil springs can be seen.
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Left:-
Fitting the first ring.
Right:-
Fitting the second ring and adjusting the gaps to be 180 degrees apart
(i.e. at 3 o'clock and 9 o'clock positions).
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Left:-
Holding the slipper in place ready for the two piston rings to be
compressed and the piston to be pushed back into the cylinder.
Right:-
Piston pushed back in cylinder until connecting rod small end and
crosshead are aligned. Gudgeon pin fitted and nut tightened up.
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View
of the firebox after several days of attention. All stay nuts (approx.
1750) and grate framework have been cleaned. Finger bars have been
de-clinkered, examined and in some cases adjusted to ensure the rocking
grate works freely. Fusible plugs are to be replaced. Tube plate cleaned
and tube/flue ends inspected.
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19th November
2006 - Photos
moved here 22/11/2006.
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General
view of the front of the loco as it undergoes a piston and valve exam.
Both of the front valences have been removed to give easier access to
the front of the cylinders.
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Left
top:-
The union link has been disconnected from the crosshead. This allows
the crosshead, after disconnecting the connecting rod, to be pushed
forward until the piston comes out of the front of the cylinder. Access
can then be gained to the piston rings and slipper.
Left
lower: The gudgeon pin after removal from the crosshead. (Added
23/11/2006)
Right:-
Drivers side cylinder and piston. The slots at the top of the cylinder
end are the port from the valve; the hole in the bottom of the bore is
the port for the drain cock.
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(Added
23/11/2006)
Left:
Piston ring ground to length and ready for installation.
Right:
Installing the piston ring.
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Left:-
Fireman's side valve ready to be removed.
Right:-
Applying hydraulic pressure to move the valve spindle forward.
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Left:-
front bobbin is out of the bore.
Right:-
removing the valve rings.
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Left:-
Using a rope over the smoke deflector handrail to take the weight
Right:-
Almost there.
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Left:-
Valve spindle out.
Right:-
Labelled photo.
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A
wash in paraffin before work starts on cleaning up the valve ring
grooves.
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28th September 2006
- moved here
13/11/2006
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The
fireman, having just surrendered the Ramsbottom - Rawtenstall token,
prepares to collect the Ramsbottom - Bury token from the signalman (far
left). Entering Ramsbottom platform 2 and passing 3F 47324.
Photos
(taken on 10/6/2006) courtesy of Howard Hookham.
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Heywood
station.
In brilliant sunshine the 9F
approaches Manchester Street bridge (left). After running round the
train, the loco moves toward the ground frame
operated point under the bridge (middle), and then
reverses onto its train (right).
Photos
(taken on 10/6/2006) courtesy of Howard Hookham.
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June 23rd/24th 2006 Gala - photos
taken on 22nd at Buckley Wells.
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4F, 9F and 5690 raising steam.
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6201, 68030 and 4F being prepared.
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Saddletank 68030.
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5690 being prepared, with 68030 and
6201 in the background.
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Duke of Gloucester lit up and views
of ...
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... the valve gear ...
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... pony truck and injectors ...
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... fireman's side of the cab ...
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... driver's side of the cab ...
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... and backhead.
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Ex-southern Pacific 34073, brought
to the ELR to provide some valve gear parts for Tangmere.
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June 23rd/24th 2006 Gala - photos
taken on 23rd
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92214, piloted by the 4F, leaves for
Ramsbottom.
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The 4F attracts attention as it
pulls into platform 4 .
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68030 and 47324 on the Bury -
Heywood shuttle.
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47324 and 71000 stand next to each
other.
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68030 after bringing in the shuttle from
Heywood.
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Photos
(added 9th May) moved here on 11th July.
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92214 runs round the train at Heywood during the April Thomas event.
Photo courtesy of Robin Guild.
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9F ready to leave
Bury with the 1:00pm departure on 1st April 2006. Photo courtesy of
Chris Rogers.
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