Boiler Maintenance
|
92214's
boiler performance and longevity will be dependant on the maintenance
and care that it receives. For example,
-
Impurities
in the water supply will cause scale build-up on the firetubes,
which will reduce heat transfer from the fire to the boiler.
To reduce this to the minimum, measured amounts of water treatment
additive will be added to the tender tank whenever water is
added. In addition, the water outlet from the tender tank to
the injectors is via sieve boxes to catch any large water-borne
particles. there are further water sieves in the injector water
valves.
-
A
build up of sludge around the foundation ring will cause rivet
problems due to uneven heat transfer. To combat this, the boiler
will be regularly 'rodded' and washed out when it is 'out of steam'.
Access to the water space in the firebox and boiler is via the
'washout plugs' and 'mudhole doors'. The blowdown valve will also be
used to get rid of sludge and salts in the water when the loco is
'in steam' and on shed.
Some
of the ways of making access to the boiler/firebox are shown below:-
|
 |
Top
photo: a taper thread washout plug. There are 41 of these positioned
around the firebox and smokebox tubeplate, to allow access to the
boiler/firebox water space during washouts.
Bottom photo: washout plug in place on
top edge of firebox.
|
 |
Labeled
photo of a washout plug position. The taper hole in the steel boiler
plate is formed using a taper tap. |
 |
Top
photo: mudhole door assembly. Before fitting the nut, washer and bridge are removed. Sealing material is fitted around the lip of the door, the door is
seated into place inside the firebox wrapper, the bridge is
fitted (the ends of the bridge make contact with the outside of the
wrapper), the washer is fitted and the nut is tightened down.
Bottom photo: mudhole door position at the
bottom front end of the firebox (fireman's side). Some of the
stays between the inner and outer firebox wrappers can be seen. The item
in the lower right of the photo is part of the blowdown valve.
|
 |
Labeled
photo of the blowdown valve and operating mechanism. |
 |
Steam
take-off point for the steam lance, mounted on the side of the smokebox. |
Return
to main photo's page.
|