The 9F Steam Locomotive Site


Boiler Maintenance

 

92214's boiler performance and longevity will be dependant on the maintenance and care that it receives. For example, 

  • Impurities in the water supply will cause scale build-up on the firetubes, which will reduce heat transfer from the fire to the boiler.  To reduce this to the minimum, measured amounts of water treatment additive will be added to the tender tank whenever water is added.  In addition, the water outlet from the tender tank to the injectors is via sieve boxes to catch any large water-borne particles. there are further water sieves in the injector water valves.

  • A build up of soot on the small tubes and flues will reduce heat transfer to the water in the boiler. This can be tackled by 'sweeping' the tubes with a rod or using the steam lance.

  • A build up of sludge around the foundation ring will cause rivet problems due to uneven heat transfer. To combat this, the boiler will be regularly 'rodded' and washed out when it is 'out of steam'. Access to the water space in the firebox and boiler is via the 'washout plugs' and 'mudhole doors'. The blowdown valve will also be used to get rid of sludge and salts in the water when the loco is 'in steam' and on shed.

  • Raising the temperature of the boiler too quickly will cause stay and tube leaks. To minimise this the fire will be lit a least 1 day before the loco is required, allowing the whole of the firebox and boiler to warm up slowly and evenly.

Some of the ways of making access to the boiler/firebox are shown below:-

Washout plug combined.jpg (52564 bytes) Top photo: a taper thread washout plug. There are 41 of these positioned around the firebox and smokebox tubeplate, to allow access to the boiler/firebox water space during washouts.

 

Bottom photo:  washout plug in place on top edge of firebox. 

Washout plug_labelled.jpg (78007 bytes) Labeled photo of a washout plug position. The taper hole in the steel boiler plate is formed using a taper tap.
Mudhole door combined.jpg (58864 bytes) Top photo: mudhole door assembly. Before fitting the nut, washer and bridge are removed. Sealing material is fitted around the lip of the door, the door is seated into place inside the firebox wrapper, the bridge is fitted (the ends of the bridge make contact with the outside of the wrapper), the washer is fitted and the nut is tightened down.

Bottom photo: mudhole door position at the bottom front end of the firebox (fireman's side).  Some of the stays between the inner and outer firebox wrappers can be seen. The item in the lower right of the photo is part of the blowdown valve.

 

Blowdown valve.jpg (78675 bytes) Labeled photo of the blowdown valve and operating mechanism.
Steam lance.jpg (73597 bytes) Steam take-off point for the steam lance, mounted on the side of the smokebox.

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