The 9F Steam Locomotive Site


Early Days (Butterley)

This page takes a look at the early days of 92214's restoration at Butterley (1990 - present).  

(Photos added 1/8/2003)

K5 Making sieve box_91.jpg (30952 bytes) Construction begins of the tender sieve boxes - 1991. 
K9 New smokebox_10_92.jpg (60466 bytes)

The new smokebox arrives in 1992. 

K3 Firehole door on bench_94.jpg (40292 bytes) The firehole door mechanism being worked on in 1994. 

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General work area.jpg (75752 bytes) General view of the work area inside the main museum building at Butterley. The whole of this floor area has now been concreted. 
Centre grate plug.jpg (34735 bytes) Wooden pattern for the centre rocking grate support bar. 
Checking grate bars and installed.jpg (61286 bytes) Checking the grate support bars before installation.

 

Bars fitted in to the firebox with one rocking bar in place.

Ejector ring.jpg (52326 bytes) Wooden pattern and finished casting of the ejector exhaust ring.
Return crank rod.jpg (63207 bytes) Machined return crank rod forging.

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P17 Tender unloaded2.jpg (50327 bytes) The tender being unloaded from the road transport vehicle at Butterley - September 1990.
Axlebox fitting.jpg (94506 bytes) Photo added 1/8/2003

Fitting the axleboxes to the driving wheels. Note the flangeless centre drivers mounted on a wheeled carrier.

Chassis on trucks.jpg (79599 bytes) Photo added 1/8/2003

View of the chassis mounted on carrier trucks. 

P18 Driving wheels ready.JPG (61973 bytes) Driving wheels ready for attaching to the mainframes.
P19 Crane lifting chassis2.jpg (43419 bytes) The steam crane hoists the mainframes.
P20 Chassis onto centre driver2.jpg (48985 bytes) The axleboxes are aligned as the chassis is slowly lowered into place.
P21 Chassis wheeled.JPG (83890 bytes) 92214 is a rolling chassis again.
Attaching pony truck.jpg (46352 bytes) Attaching the pony truck to the chassis.
P22 Chassis top view.jpg (89121 bytes) Top view of the mainframes looking rearward.

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Connecting rod brass.jpg (87064 bytes) Photo added 1/8/2003

Using a hydraulic press to fit a bearing brass.

P24 New con rod 8_92.JPG (75083 bytes) New connecting rod forgings machined and fitted with bearings - August 1992. 
P25 Rod ready to fit 8_92.JPG (69009 bytes) Connecting rod positioned ready for fitting - August 1992. 
Connecting rod fitting.jpg (102197 bytes) Photo added 1/8/2003

Lifting the connecting rod end into the crosshead and fitting the gudgeon pin.

P29 Cab work on 92214.JPG (82673 bytes) Working on the cab.
Cab lit by grinder.jpg (38223 bytes) Photo added 1/8/2003

An angle grinder lights up the cab.

P32 Smokebox fitting 9_94.JPG (76592 bytes) Fitting the smokebox to the boiler - September 1994.
P33 boiler lowered onto chassis 10_94.JPG (78890 bytes) Lifting the boiler on to the chassis - October 1994.
P34 Smiles after boiler fitting 10_94.JPG (77055 bytes) Smiles from the team after the boiler lift is completed.
Chimney with missing piece.jpg (63875 bytes) Photo added 1st August 2003

The double chimney (upside down in this view) fitted with the ejector exhaust ring. Note the broken section.

 

Chimney repaired.jpg (53202 bytes) Photo added 1st August 2003

A new piece of metal welded onto the broken section, ground down to size, and fixing holes drilled.

Heating return crank.jpg (59291 bytes) Photo added 1st August 2003

The newly machined return crank rod being heated in oil in preparation for fitting a new bearing.

Return crank bearing RTF.jpg (54115 bytes) Photo added 1st August 2003

The new bearing next to the return crank rod.

Return crank bearing in.jpg (37613 bytes) Photo added 1st August 2003

The bearing fitted into place and checked for smooth operation.

Return crank in place.jpg (64297 bytes) Photo added 1st August 2003

After fitting the brass cover, the rod is fitted back on to the locomotive. The yellow colouring on the valve gear is protective grease.

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Copyright © The 9F Locomotive Charitable Trust Ltd. 2003 - 2009