Andy's D.I.Y. Projects page

Project 1 - The bathroom
Although so far I have only completed decorating the ceiling, But I thought I would put it on this page as it is a bit out of the ordinary.

After living my house for 3 years I decided it was time to decorate the bathroom. The ceiling in the bathroom was covered in polystyrene tiles which over time had become all cracked and looked fairly horrible.
I removed the tiles to discover that the plasterboard was very uneven and had had section replaced due to the bathroom being extended in the past. There were also 3 large holes.

How to remove polystyrene tiles click HERE

After looking at the different options I decided that it would be nice to have a go at pine cladding the ceiling.

Because I like listening to music, even when having a bath or shower I thought it would be a nice and unusual feature to fit some speakers into the ceiling.
I found that he best option was to buy a pair of speakers from a local car radio fitters shop.
The speakers I selected (Pioneer TS-E1660 130W 4R Two way system) were made of a rubberised mineral fibre material so there would not be a problem with moisture damaging the cones of the speakers.

I had heard from different people that had varnished bathroom ceilings, that the varnish had darkened very badly and how it looks horrible now. Because of this I decided to ring up Ronseal to ask advise. Thankfully Ronseal told me that I need to use a water based varnish to get around this problem. Well after more than 8 years the ceiling is still an even colour so they were obviously correct.

Because I was fitting loud speakers into the ceiling it was important that nothing vibrated, To get around this problem I used silicone rubber sealant on every single joint between surfaces. Also I filled all gaps between the battens with flame retardant foam. It was worth going to such lengths to reduce resonance otherwise it would be really annoying if it vibrated when you played music.

Before fixing the cladding it was necessary to make
the ceiling level by the use of battens fixed to the joists :-

Battens fixed to ceiling joists

Secret nailing used to fix cladding


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Overview of the bathroom

Overview of my bathroom, from above.

 

 

Pictures of my bathroom project.
Click on thumbnail image to view full size image
click to view larger image
View of speaker, lights and top of shower cubical.
This shot shows a view of the ceiling above the shower cubical.
click to view larger image
View of the speakers, lights and shower extractor fan.
This shot shows a view of the ceiling above the main window.
click to view larger image
View of speaker cork gasket.
This shot shows one of the speakers with the cork gasket I made for it.
click to view larger image
View of speaker mounting and tweeter mounting.
This shot shows one of the speakers with it's grill removed. The four mounting screws I have used are Black Japanned 2" screws.
click to view larger image
View of top of lamp holder (in attic).
This shot shows one of the 4 recessed light holders in the attic.
It holds in place by means of two spring clips.
click to view larger image
View of speaker bass reflex box (in attic).
This shot shows one of the bass reflex boxes. This is basically a box which I have placed on top of the speaker. The bottom of the box is lined with a layer of sponge to reduce vibrations.
The idea of the bass reflex box is to reflect the bass sounds back into the room. If I did not use this box then the sound would be as good and also it would mean more of the sound would be emitted into the attic.
click to view larger image
View of back of speaker from above (in attic).
This shot shows a top view of a speaker from the attic, As you can see the cut edges of plasterboard are smothered in silicone sealant to prevent the vibrations from music making it fall apart into the back of the cone.
click to view larger image
View of secret nailing method.
This shot shows two nail heads. This discreet method of fixing the pine cladding is known as secret nailing.

Tally for bathroom ceiling project :

Item
Cost
Pine cladding (t&g) 30 packs x 1.8M
£27.00
Battens 30mm x 20mm x 1.8M
£6.49
Recessed light fittings (and bulbs) x 4
£40.98
3 Amp cable and junction boxes
£2.50
Architrave rail
£16.07
Quick drying water based wood varnish 750 ml
£9.39
Silicone rubber sealant x 6 (310ml each)
£5.80
No Nails fixing glue x 2
£2.99
Flame retardant foam 3.36 Square metres
£27.00
Pioneer TS-E1660 speakers
£59.99
 
TOTAL COST OF CEILING PROJECT
£198.21

 

Andy's guide on how to remove polystyrene tiles

1) Use a standard wallpaper stripper to hack off as much as you can to start with.
2) Remove as much of the actual polystyrene as is possible before continuing.
3) Now use a hot air paint stripper gun to heat up the tile adhesive and use the wallpaer scrapper to slide it off. Be careful not to overheat the plasterboard or it will burn.

Note : It is best to have a water spray bottle handy just in case it catches fire.

4) Once you have removed the adhesive you can sand it down ready for painting or wallpaper or cladding.

End of info for this project, Until I finish a bit more of the bathroom.
Read below for the next project.


 

Project 2 - Renovation of Dining room table and chairs

When I moved into my new house I had no dining table or chairs, Rather than buying a brand new one I decided that I would have a go at buying an second hand one and have a go at renovating it.
I visited a local second hand furniture store which had an old drop leaf dining table for £30, It was old, very dirty and the varnish had all peeled away in areas but it looked quite solid.
I then also found a set of 4 dining chairs for £25 which were a light coloured wood with horrible black vinyl seat covers which were all ripped and had cigarette burn holes in them.

Restoration carried out as follows.

1) Take the table apart - Three hinges on each leaf
2) Remove oil and general dirt from all the surfaces.
3) Using chemical varnish remover, Cover all the parts and scrape off when it has finished.
4) Using a coarse sand paper remove all the areas of varnish that have not been removed.
5) Using various grades of sand paper, Rub down all the surfaces. For all "main" surfaces use a very fine paper. (This was the main time consuming part but the end result is well worth it)
6) Clean the surfaces with spirit to remove all dust, Sand again and repeat the cleaning with spirit.
7) In a dust free room apply some wood dye (using a rolled up cloth). The wood dye I used on the table was Colron Indian Rosewood dye.
8) When it had dried apply the first coat of wood varnish. The varnish I used was Ronseal Hard glaze clear gloss varnish. Allow to dry.
9) Using a combination of wire wool and fine sand paper remove all blemishes, If you do not do this then as more and more layers of varnish are applied
they will show up worse by the end.
10) Apply a further 2 coats of varnish and follow step 9 between each coat.
11) When the final coat had dried I reassembled the table using the original hinges and screws and waxed the whole table in a quality wax.

For the chairs I performed the same steps. The original vinyl covering was stapled to a wooden base. I removed this and had some seat covers cut out of foam.
I placed these onto the wooded base and used some cotton fabric as a cover. I then used a 10mm staple gun to fix the edges of the fabric underneath the seat.

 

The table dimensions are :
Centre section is 36" x 11.5"
Two side leafs are 36" x 24"
So when both leafs fully opened out, the table is 59.5" long by 36" wide

Pictures of my Dining table & chairs
renovation project.
Click on thumbnail image to view full size image
click to view larger image
View of the table with leaves down.
This shot shows the completed table with the two leaves in the down position.
click to view larger image
View of the table with leaves up.
This shot shows the completed table with both leaves up.
click to view larger image
View of the table and Chairs..
This shot shows the table with the renovated chairs.
click to view larger image
View of the wood finish.
This shot shows a close up of the finished table top, Showing one of the inlayed panels.
click to view larger image
View of underside of table.
This shot shows a support leg and the bottom of two of the inlayed panels.
click to view larger image
View of one of the chairs.
This shot shows one of the renovated chairs with the new cotton covers.

 


- Some useful D.I.Y. related website links -


B and Q's Website

B & Q
Although some items at B & Q are more expensive than other DIY places, there are often bargains to be found. Also B & Q stock a greater range of items than a lot of places.

Wickes website

Wickes
This is the place to go if you know what you exactly what you want rather than just browsing. If you are doing any serious diy projects then this is the best place to go.

Focus/Do it all website

Focus/ Do it All
Again a wide selection of products offered for the DIY man (or woman).

Ikea's Website

Ikea

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